More than a door

Do you remember the way screen doors used to be?  Just a rectangular wooden box with a big spring that went “bwong bwong bwong” as you opened the door farther?
I like those doors.  I like them a lot.  They remind me of so many things.  My favorite one was on the tiny shack of The Clown, the Lake of the Ozarks first floating restaurant.  The handle was a giant hand carved clown head.  It had an exceptional “whack” when it shut too!

Since I happen to be in the market for a screen door, I decided to build one.
I had some rough cut cedar left over from the deck construction, but it was all 2×6 and I needed 2×2.  I guess I could go buy some 2×2….hey wait, I bet it would be easier to just buy an awesome table saw and rip those 2×6’s into the size I need.  Yeah, that seems much easier.

So, here’s how you make an old school screen door.

Gather safety gear so that you know you have it.  Also open a beer.  This is an important project, I highly recommend a high alcohol IPA, that way you don’t have to stop every ten minutes to get more beer.

Everything seems to be in order.

Everything seems to be in order.

Now it’s time to get to ripping the lumber.  I suggest you wear flip flops, because it’s summer and that’s what you wear in summer.

Even with the respirator, I had a major nose-splosion later.

Even with the respirator, I had a major nose-splosion later.

After ripping it down to size it’s really easy.  I mortared the corners of my door, but that was only because I wanted to use the new table saw some more.  Then I stapled the screening onto it.

so tired of all this racket!!

so tired of all this racket!!

The spring is important.  You want to get one that makes the right noise.  I found one that was Stanley brand on Amazon and many of the reviewers mentioned it made the right noise (I am not the only crazy one) and sure enough, it did!

For kicks, I made the door handle out of deer antler.  Mostly because I love the smell of antler cut at high speeds with a chop saw (imagine burning fingernails…it’s awful).

I could have counter sunk the screw heads, but I like them exposed.

I could have counter sunk the screw heads, but I like them exposed.

All done!

All done!

The uprights are in the door frame simply to remind the dogs (and my drunken self) that a door is in fact there.

"I totally realize a door is here!"

“I totally realize a door is here!”

It even makes the right noise, which makes the entire deck construction project a success. Yes, the whole point of the deck was to be able to build this screen door and use it.

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3 Responses to More than a door

  1. Bob Crosley says:

    Outstanding door. Outstanding deck. Outstanding spring. Outstanding table saw. (That’s the Porter Cable, right)

    Buying a table saw to get avoid buying the right sized lumber feels like my building a woodworking shop in my garage because I couldn’t find a desk I liked. (I now have the shop. Still don’t have the desk.)

    But do me a favor? If woodworking plays into any future books, let me beta those parts for you? You may have used your table saw to miter the corners. You might have even used it to help with mortise (and tenon) joints in the corner. But I’m reasonably sure you didn’t mortar them, at least not with a table saw!

  2. OMG! Got so excited by the notion of using deer antlers for door pulls! And I just happen to have a few laying around in the barn. Just can’t find these kinds of household hints on pinterest!

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